PPS Midlands Ltd has recently installed three fixed loading bays – each comprising a ramp, platform and dock leveller – to give the returnable transit packaging specialist an efficient logistics operation at its new premises near Uttoxeter. The loading systems were supplied by Thorworld.

PPS Midlands moved to its new, larger premises in May to serve its customers with the management, rental, pooling and repairs of all types of returnee transit packaging (RTP). With the RTP concept relying on a rapid cycle of returning the packaging to PPS for washing before redistribution into the supply chain, it was essential that the company established a safe, fast and efficient system of loading and unloading.

 

As the Marchington site already incorporated three doors for loading, PPS had to find the most cost-effective and user-friendly system to convert these to ‘dock level’.  Having previously worked with Thorworld, PPS’ Operations Director Andy Flynn asked the company to devise a suitable solution.

 

Thorworld proposed a bespoke system for each doorway, comprising a ramp, platform, electro hydraulic dock leveller, roller shutter door and dock shelters.  In contrast to conventional dedicated loading bays, each set-up is simply bolted into space – sparing the need for costly and time-consuming civil works – and can easily be moved to an alternative location if required in future.

 

The system features modified solid tread-plate decking for improved access; anti-slip surfaces to optimise traction; access steps and side platforms that provide protected access to operate the leveller; and collapsible dock shelters to keep the rain and wind out.

 

 “Combining a leveller, platform and ramp into one system ensures that we can load and unload our RTP pallets quickly on to and off the platform, without immediately needing to transport pallets off-ramp,” said Andy Flynn, adding that it was also sufficiently flexible to be reconfigured should the need arise in the future. ““Thorworld has been excellent throughout the process, from design to installation, and the loading systems were finished on time and on budget to support our smooth transition into the new facility.”

 

 

Photo: The ramps at PPS Midlands’ new premises.